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Corded Vs Cordless Portable Band Saws: Which One Should You Choose?

Whether you’re a professional contractor or a dedicated DIYer, a portable band saw is one of the most useful cutting tools you can have in your arsenal. With the ability to make curving, irregular cuts through wood, plastic, or metal, portable band saws provide versatility no circular saw can match.

But this handy tool now comes in two forms: Corded and Cordless Portable band saws. The question now is: which one should you use? Should you go cordless for maximum convenience or corded for sheer power?

All in all, this decision can impact everything from your cutting speed to job site safety. In this article, we will compare their uses, benefits, and key features to note when choosing the right portable band saw for your needs.

What are Cordless Portable Band Saws Used For?

Cordless portable band saws are used for making curved, irregular, or angled cuts in materials where a power source is unavailable. Their cordless functionality allows using them anywhere – indoors or outdoors. Common applications include:

  • Cutting construction materials like wood, PVC pipe, or conduit on job sites without electrical access. The saw’s lightweight and quiet operation are ideal for residential projects.
  • Fabricating metal parts on-location rather than being limited to the workshop. The portability is great for mobility around large-scale projects.
  • Trimming and shaping decorative elements made of wood, acrylics, or other standard workshop materials outside of the workbench area. This supports crafting furniture or sculptures without confining cuts to a stationary saw.
  • Pruning trees, shrubbery, and landscaping materials while up on a ladder. Overhead cutting is safer and easier without a power cord dangling down.

So far, the Cordless portable band saws run on rechargeable lithium-ion battery packs, providing complete freedom of movement without dealing with a power cord.

The Bosch BSH180B Cordless 18V Compact Band Saw

What are the Benefits of Using Cordless Band Saws?

Using the cordless band saw comes with a lot of benefits, which include:

Ultimate Portability: Cordless portable band saws can go anywhere without having to find an electrical outlet. They are ideal for outdoor job sites, areas without power access, or moving around a large workspace. The untethered design improves mobility and accessibility.

Continuous Operation: Extra battery packs can be charged and swapped out to allow continuous use without downtime for recharging. This allows working for longer periods of time without having to stop to recharge batteries.

Quieter Operation: Cordless portable band saws typically run more quietly. And this makes them better suited for noise-sensitive areas like hospitals, schools, or residential neighborhoods. The reduced noise is less disruptive.

Safer Operation: The lack of a power cord eliminates tripping hazards and reduces wiring issues or shock risks. Cordless operation is much safer for wet areas or messy job sites.

Easy Storage: With no cord to wrap up, the cordless model can be packed away or transported easier between sites. The compact size takes up less space in a vehicle or storage area.

Lower Maintenance: The Cordless portable band saw have fewer moving parts and electrical components to service or repair over time. As long as the batteries hold up, maintenance is minimal.

User Comfort: The light weight of cordless model reduces fatigue from extended use. The lack of a cord also improves maneuverability and ease of handling the tool.

Masterforce Flexpower 241-0441 20-Volt Cordless Band Saw

What are Corded Portable Bandsaws Used For?

Corded portable band saws are the preferred choice when power and unlimited runtime are needed for intensive cutting tasks. Their constant power source enables using them for:

  • High volume cutting of wood or metal during fabrication or construction projects. In short, the corded model can operate continuously without battery changes.
  • Precise, controlled cuts in detailed woodworking or metal engraving applications where variable speed is important. The consistent power delivery provides accuracy.
  • Cutting dense, thick materials like industrial pipe or steel beams that require high torque saws. More amperage means more cutting power.
  • All-day use, such as a full work shift on a job site or in a machine shop. With this, avoiding battery changes improves productivity.
  • Any application requiring the portable flexibility but heavy-duty performance of a full-size industrial band saw.
WEN 94396 10-Amp 5-Inch Variable Speed Handheld Portable Band Saw

What are the benefits of using the Corded Portable Band Saw?

While cordless saws provide untethered convenience, corded portable band saws have benefits, including:

More Power : Corded portable band saws connect directly to wall power, allowing for larger motors and greater cutting power. This makes them preferable for heavy-duty or high-volume cutting tasks.

Unlimited Runtime: Corded model can operate continuously without battery life limitations as long as electricity is available. This make them a good choice for extremely extended use.

Lower Cost: Corded model avoid the added cost of batteries and chargers associated with cordless tools. The simpler design also makes them more affordable to purchase.

Lighter Weight: Without bulky battery packs, corded portable bandsaws weigh less, reducing fatigue from extended use. Their compact size also makes them easier to maneuver.

Wider Availability: Corded portable band saw have been around much longer than cordless, so there are more makes and models available to choose from. More competition means lower prices.

Higher Precision: The constant power delivery of corded  model allows more precise, controlled cuts versus the variable speed of draining batteries.

Trajan 125 1.35hp 1010W Variable Speed Bandsaw

Corded vs. Cordless Portable Band Saw: Key Feature Comparison

Now you know what a corded or cordless portable band saw is alongside benefits of both handy tools. But there are key features to look for when choosing between cordless and corded band saws.

FeatureCordless Band SawCorded Band Saw
Cutting Speed and EfficiencyBattery output limits speed; typically operates at a fixed speedHigher amperage motors provide faster speeds for smoother cuts; steady pace without slowdowns
Power Source and Runtime ReliabilityBattery life limits continuous runtime; extra packs can extend use but performance drops as batteries drainRuns as long as electricity is available; enables all-day use without battery concerns; consistent output
Portability and Ease of UseCompact and lightweight; unrestricted mobility and ready to use out of the boxLess portable due to the cord; restricted mobility and requires set up
Noise and VibrationsRuns quieter with less vibrations; preferable in noise or vibration-sensitive areasGenerates more noise and vibrations due to higher power motors
SafetyRemoves risks associated with power cords; often includes safety features like blade guards and anti-slip gripsRequires extension cords rated for the tool’s power draw; risks of shocks, shorts, and tripping hazards
The RYOBI PS90 18 V

Corded vs. Cordless Portable Band Saw: Which Is Better?

There isn’t a single answer to know which is better between a Corded and Cordless Portable Band saw. Truthfully, It’s all about finding the model that best meets your needs. Lets take a look at the best type of portable band saw depending on your specific cutting applications and needs.

FeatureCordless Band SawCorded Band Saw
Power SourceBattery-poweredElectricity-powered (outlet required)
ConvenienceHigh convenience for outdoor or residential construction sitesConstrained by proximity to power outlets
Battery PacksModels with larger packs for heavy-duty cuttingNot applicable
Cutting PowerSufficient for wood, light metals; may lack power for dense metalsMore consistent for heavy-duty cutting of dense metals
Speed ControlSome models offer variable speedLook for high amperage models with variable speed for smooth metal cutting
Noise LevelGenerally quieterCan be loud depending on the model
HandlingBetter handling for detail work in fine woodworkingLess optimal for detail work due to the cord
Power RequirementLower amperage sufficient for wood; may need higher for metalsHigh power requirement for smooth performance
ManeuverabilityHigh maneuverability, especially in tight spacesLess maneuverable due to the cord
Safety in Tight SpacesSafer without cords as tripping hazardsCord presents a potential tripping hazard
Overhead CuttingIdeal for unimpeded overhead cuttingCord can interfere with overhead cutting
PortabilityEasily portable for multiple job sites or occasional tasksLess convenient for frequent changes in work location
CostHigher initial cost due to batteries and chargersLower initial cost but requires power outlets or extension cords
Trajan 125 1.35hp 1010W Variable Speed Bandsaw

As seen from the many application of using the portable band saw, either type of portable band saw expands your cutting flexibility beyond stationary workshop tools. So, always evaluate your particular needs and uses to determine whether cordless freedom or corded power is your priority.

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For high quality portable band saws blade from leading brands like MK Morse, Bahco, and Qsaw, visit Portaband today. We offer a selection of both corded and cordless portable band saw blades to suit your cutting needs. Our expertise helps you choose the best portable band saws on the market for maximum safety, capability and value for your projects.